Frequently Asked Questions About Kenworth T800 Grille Guards

Will these grille guards fit my specific year model Kenworth T800?

Most of our Kenworth T800 grille guards are designed to fit models from 1987 through 2024. However, there are important distinctions between hood styles (curved hood vs. flat hood) and bumper configurations that affect fitment. For T800s manufactured between 2008-2024, please verify whether you have the set-forward or set-back axle configuration, as this impacts mounting bracket compatibility. We recommend checking your VIN or contacting us with your truck's year and hood style for confirmation before ordering.

What's the difference between aluminum and steel grille guards, and which should I choose?

Steel grille guards typically weigh 150-200 pounds and offer maximum protection for heavy-duty applications like logging or construction. They're powder-coated or chrome-plated to resist corrosion. Aluminum guards weigh 60-80 pounds, making them ideal for over-the-road drivers concerned about weight restrictions. While aluminum provides less impact protection than steel, it won't rust and maintains its appearance with minimal maintenance. Consider your primary use: choose steel for maximum protection in harsh environments, or aluminum for weight savings and corrosion resistance.

Can I install a grille guard myself, or do I need professional installation?

Installation typically takes 2-4 hours and requires basic mechanical skills and tools including a socket set, torque wrench, and potentially a drill for some models. Most guards mount using existing frame holes or bumper mounting points, though some applications may require drilling. You'll need a helper to position the guard during installation due to weight. Common challenges include aligning mounting brackets on older trucks with frame wear and ensuring proper clearance for hood operation. Professional installation typically costs $200-400 if you prefer that route.

Will adding a grille guard affect my headlight beam pattern or block airflow to my radiator?

Quality grille guards are engineered with proper spacing between horizontal bars (typically 4-6 inches) to maintain adequate airflow for cooling. However, some drivers in extreme heat conditions or pulling heavy loads report slight temperature increases (5-10 degrees) during summer months. Regarding headlights, the guard placement sits forward of the headlight beam pattern and shouldn't cause interference. Some models include light mounting tabs if you want to add auxiliary lighting to compensate for any perceived visibility changes.

What finish options are available, and how do they hold up long-term?

We offer three primary finishes: polished stainless steel, chrome-plated steel, and powder-coated steel (typically in black or custom colors). Polished stainless requires regular cleaning but won't rust or peel. Chrome-plated options provide excellent appearance but may show pitting after 3-5 years in harsh winter conditions with road salt exposure. Powder coating offers the best corrosion protection and is available in multiple colors, though it can chip from rock impacts. For best longevity in severe conditions, we recommend stainless steel or powder-coated options with regular washing and annual touch-up as needed.