Volvo VT880 Diesel Fuel Tanks
The Volvo VT880 Diesel Fuel Tanks product line features a wide selection of high-quality fuel tanks designed specifically for Volvo and Mack semi-trucks. These tanks provide ample storage capacity, ranging from 50 to 150 gallons, to meet the fuel needs of long-haul drivers. Constructed with durable aluminum materials, they offer superior corrosion resistance and longevity. Many models feature rear fill designs for easy access, while others are configured for side or front mounting. Regardless of the specific size or configuration, these fuel tanks are engineered to deliver reliable performance and maximize the operational efficiency of Volvo and Mack semi-trucks. Whether you're in need of a replacement tank or seeking to upgrade your existing setup, this product line has an option to suit your specific requirements.
Frequently Asked Questions About Volvo VT880 Diesel Fuel Tanks
What fuel tank sizes are available for the Volvo VT880, and how do I determine the right capacity for my truck?
Volvo VT880 diesel fuel tanks typically range from 100 to 150 gallons per tank, with dual tank configurations offering 200-300 gallons total capacity. To determine the right size, consider your typical route distances, payload weight, and whether you run regional or long-haul routes. Most VT880 models from 2003-2007 came standard with either 100 or 120-gallon aluminum tanks. Check your door jamb sticker or existing tank for the exact specifications. Remember that larger tanks add weight, which reduces payload capacity.
Will aftermarket fuel tanks fit my specific year VT880, and are there differences between model years?
Fuel tank compatibility varies between VT880 model years, particularly between pre-2005 and post-2005 models due to frame rail spacing changes. Tanks are typically categorized by wheelbase length (26-inch, 25-inch, or 23-inch frame rail spacing) rather than just model year. Always verify your frame rail measurements and existing tank mounting bracket locations before ordering. Most quality aftermarket tanks will specify exact fitment for 2003-2007 VT880 models, but double-check the step box configuration and exhaust placement as these affect tank positioning.
What are the installation requirements for replacing VT880 fuel tanks, and can I do it myself?
Replacing fuel tanks requires proper lifting equipment (tank typically weighs 50-80 pounds empty), new mounting straps, and fuel line connections. The process involves draining existing fuel, disconnecting fuel lines and sending unit wiring, removing mounting straps, and carefully lowering the old tank. Installation typically takes 3-4 hours per tank for experienced mechanics. You'll need basic hand tools, a transmission jack or tank lifting device, and new fuel line clamps. Professional installation is recommended if you're not comfortable working with fuel systems or lack proper lifting equipment.
What's the difference between aluminum and steel fuel tanks for the VT880, and which is better?
Aluminum tanks are lighter (saving 30-50 pounds per tank), resist corrosion better, and are standard on most VT880s. They cost more upfront but typically last longer in harsh conditions. Steel tanks are less expensive, more impact-resistant, but require regular inspection for rust, especially in salt-belt states. Aluminum tanks may develop cracks at mounting points after 10-15 years of use, while steel tanks typically show rust first at the bottom where water collects. For most VT880 applications, aluminum offers the best long-term value unless you're operating in extreme conditions where impact damage is likely.
How do I identify signs that my VT880 fuel tank needs replacement versus repair?
Replace your fuel tank if you notice multiple pinholes, cracks longer than 2 inches, severe corrosion affecting more than 25% of the tank surface, or deformation affecting capacity. Repairable issues include single small holes (under 1/4 inch), minor surface rust on steel tanks, or loose sending units. Check for diesel odor, staining on the tank bottom, decreased fuel capacity, or contamination in fuel filters. Aluminum tanks showing white powdery corrosion around fittings or mounting straps often indicate advanced deterioration. When one tank needs replacement on a dual-tank system, consider replacing both to ensure balanced performance and avoid repeated labor costs.
