Frequently Asked Questions About International 9200/9400 Fuel Tank Accessories

What year models of International 9200 and 9400 trucks are these fuel tank accessories compatible with?

Most fuel tank accessories in this category are designed to fit International 9200 and 9400 models from 1995 through 2007. However, compatibility can vary based on your specific truck configuration, especially between set-forward and set-back axle models. We recommend checking the product description for exact fitment details or calling our support team with your VIN number to ensure proper compatibility before ordering.

Are these fuel tanks and straps made from aluminum or steel, and which material is better for my application?

We carry both aluminum and steel options. Aluminum fuel tanks are lighter weight and naturally resist corrosion, making them ideal for weight-conscious operations and coastal regions. Steel tanks are typically more affordable and offer excellent durability for standard applications. Tank straps are usually made from heavy-duty steel with zinc plating or powder coating for corrosion resistance. Your choice depends on your specific needs regarding weight, budget, and operating environment.

Do I need special tools or professional installation for fuel tank straps and mounting brackets?

Basic fuel tank strap replacement typically requires standard hand tools including wrenches, sockets, and jack stands to safely support the tank during installation. Most experienced mechanics or fleet maintenance personnel can complete the job in 1-2 hours. However, if you're replacing the entire fuel tank system or dealing with rusted hardware, professional installation is recommended due to safety concerns when handling fuel systems. Always disconnect the battery and properly drain the tank before beginning any work.

What's the difference between 50-gallon, 70-gallon, and 100-gallon tank options for the 9200/9400 series?

Tank capacity selection depends on your route requirements and frame rail spacing. The 50-gallon tanks are ideal for local and regional routes with frequent fueling opportunities. 70-gallon tanks offer a good balance for mixed applications. 100-gallon or larger tanks are best for long-haul operations but require adequate frame rail clearance. Measure your available space carefully - standard spacing is typically 25 inches between frame rails, but this can vary based on your truck's configuration.

How can I tell if my fuel tank straps need replacement, and can I replace just the straps without removing the tank?

Signs that straps need replacement include visible rust, cracks, stretched or deformed metal, or loose tank movement. You should also replace straps if you notice fuel tank sagging or unusual wear patterns on the tank itself. In many cases, you can replace straps without fully removing the tank by supporting it with a transmission jack or tank cradle. This makes the job much easier and reduces the risk of damaging fuel lines or connections. Always replace straps in pairs to ensure even support and prevent premature failure.