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Freightliner FLD SBA DPF & Mufflers
Frequently Asked Questions About Freightliner FLD SBA DPF & Mufflers
What years and models of Freightliner FLD are these DPF systems compatible with?
These DPF (Diesel Particulate Filter) systems and mufflers are specifically designed for Freightliner FLD models from 2007-2010 that came equipped with EPA-compliant emission systems. The SBA (Set Back Axle) configuration requires specific mounting brackets and measurements. Always verify your truck's VIN and engine specifications before ordering, as Caterpillar C13/C15 and Detroit Diesel engines may have different exhaust configurations.
How difficult is the installation process and what tools are required?
Installation typically takes 4-6 hours for experienced mechanics. You'll need standard shop tools including impact wrenches, torque wrenches, and exhaust hangers. The most challenging aspect is properly aligning the DPF with existing exhaust pipes and ensuring adequate clearance from the frame rails. Many customers report needing to adjust or fabricate mounting brackets for proper fitment. Professional installation is recommended if you're not comfortable working with heavy exhaust components.
What's the difference between OEM and aftermarket DPF units in terms of quality and performance?
OEM DPF units typically last 200,000-400,000 miles with proper maintenance, while quality aftermarket units can achieve similar lifespans at 30-40% less cost. The main differences are in the substrate material and canning quality. Aftermarket units may require more frequent cleaning intervals (every 150,000 miles vs. 200,000 for OEM). Both meet EPA standards, but OEM units often have better warranty coverage through dealerships.
How often do these DPF systems need cleaning or replacement?
DPF cleaning is recommended every 150,000-200,000 miles under normal operating conditions. Signs you need cleaning include frequent regeneration cycles, reduced fuel economy, or dashboard warning lights. Complete replacement is typically needed at 400,000-600,000 miles, depending on maintenance history and driving conditions. Short-haul operations and excessive idling can reduce these intervals by up to 50%.
Are there any common fitment issues with the SBA configuration I should know about?
The Set Back Axle configuration can create clearance issues with the DPF canister and frame crossmembers. Common problems include insufficient space for the inlet/outlet pipes and interference with air lines or electrical harnesses. Some installations require relocating components or using offset mounting brackets. Measure carefully from the turbo outlet to the stack location before ordering, as SBA trucks may need extended or custom piping sections.