Volvo VT880 Fuel Tanks

Frequently Asked Questions About Volvo VT880 Fuel Tanks

What fuel tank sizes are available for the Volvo VT880, and which one should I choose?

Volvo VT880 fuel tanks typically come in 100, 120, and 150-gallon capacities. The right size depends on your typical route distance and weight considerations. Long-haul drivers often prefer 120 or 150-gallon tanks for extended range, while regional operators may opt for 100-gallon tanks to save weight and improve payload capacity. Remember that dual tank setups are common on the VT880, so consider your total fuel capacity needs when selecting individual tank sizes.

Will aftermarket fuel tanks fit my specific year model VT880?

Most aftermarket fuel tanks are designed to fit Volvo VT880 models from 2003 to 2015, but mounting brackets and strap configurations can vary between early and late production years. Models from 2003-2007 typically use a different strap setup than 2008-2015 models. Always verify your truck's OEM and production year when ordering. Some tanks require minor modifications to fuel sending unit connections on pre-2006 models. Contact our support team with your OEM for exact compatibility confirmation.

What material options are available, and how do they compare in durability?

Fuel tanks for the VT880 come in aluminum and steel options. Aluminum tanks are lighter (saving 50-70 pounds per tank), resist corrosion better, and typically last 15-20 years with proper maintenance. Steel tanks are more affordable upfront but require regular inspection for rust, especially in salt-heavy regions. Most drivers prefer aluminum for its longevity and weight savings, though steel remains a solid choice for budget-conscious operators in dry climates.

What installation challenges should I expect when replacing VT880 fuel tanks?

Common installation challenges include aligning new tanks with existing fuel lines and crossover connections, especially on dual-tank setups. You'll need to transfer fuel sending units, which may require new gaskets and float arm adjustments. Step-mounted tanks require careful positioning to maintain proper clearance. Plan for 3-4 hours per tank for DIY installation. Professional installation is recommended if you're replacing both tanks simultaneously or dealing with corroded mounting hardware. Always drain tanks completely and follow safety protocols when working with fuel systems.

Do aftermarket tanks affect my fuel gauge accuracy?

Fuel gauge accuracy depends on proper sending unit installation and calibration. When reusing your original sending unit in a new tank, ensure the float arm length matches the tank depth. Some aftermarket tanks have slightly different dimensions that may require float arm adjustment or sending unit replacement. Most accuracy issues can be resolved by properly positioning the sending unit and ensuring good electrical connections. If gauge readings remain inaccurate after installation, a sending unit designed specifically for your tank model may be necessary.